Conveyor systems SPBelt are the arteries of your production
Conveyor systems SPBelt are
the arteries of your production
the arteries of your production
One of the main directions of the company KS SPBelt is the development of conveyor and process equipment for shore plants and factories on fishing vessels.
The company develops autonomous equipment and production lines for fishing vessels. The company produces fish washing and sorting equipment, storage tanks, ship elevators, metal tables for gutting and decapitation of fish, shredders, conveyor equipment of various configurations.
Hygiene and resistance to extremely low temperatures are mandatory requirements for conveyor systems in the fish processing industry. To ensure food safety, hygiene and technical aesthetics, conveyor systems of KS SPBelt have a hygienic design, which reduces the time for cleaning and the risk of microbiological contamination of the products. For food safety, hygiene and technical aesthetics, conveyor systems of KS SPBelt have a hygienic design, which reduces the cleaning time and the risk of microbiological contamination of products.
Fish processing production facilities use belt, mesh, chain, spiral, roller conveyors, as well as conveyors with a modular belt.
A wealth of industry experience allows us to offer our customers efficient and reliable solutions for every stage of fish handling.
Conveyor systems KS SPBelt are used in the following areas:
Besides production of technological equipment and strapping for onshore plants and factories on fishing vessels at the request of the customer we can make a full analog of European equipment.
The company operates on the principle of full cycle and has not only its own machine-building production, but also independently produces the most relevant for the fish processing industry components: PU/PVC belts, gear motors, modular belts. We produce modular belts from special materials with antimicrobial properties. These belts are used at fish processing plants to suppress the multiplication of microorganisms.
We produce conveyor systems taking into account the peculiarities of production, specificity of premises, including non-standard equipment according to customer’s drawings..
We go to the enterprise, select a solution taking into account the customer's tasks, the characteristics of the transported product and the technological process. We draw up a technical specification and prepare an estimate.
We are developing a technical solution, performing 3D modeling and engineering calculations. We are approving the project with the customer.
At the request of the client, we equip the conveyors with additional equipment and make adjustments. automated control of conveyor lines.
We carry out installation and commissioning, service, warranty and post-warranty service
We are training operators for subsequent pipeline maintenance
One of the biggest players in the food industry, who recently opened a new fish processing business, needed to complete an existing production line with conveyor equipment consisting of four different items. In this case study we will talk about one of them, namely the L-shaped conveyor with modular belt.
The customer received an L-shaped conveyor with modular belt in full compliance with hygienic design rules, which was optimally integrated into the customer's process line. By installing our modular belt on the equipment, the customer is assured that spare modules and other components will be promptly available at any time if required.
The client needed to manufacture conveyor and process equipment for a production line for product processing on a fish trawler within a tight deadline. The main difficulty of the project was the production of equipment for sorting pelagic fish. The European supplier that previously supplied it left our market, and many Russian enterprises had no experience in creating an analog of an imported sorter.
The customer received the equipment for the process line in full accordance with his needs and objectives within the established timeframe. The customer noted the high quality of our equipment, paying special attention to the sorting device, which is not inferior to the original, and in certain characteristics even surpasses the imported sorter.
A regular customer of KS SPBelt, working in the fish processing industry, made another order for the production of a storage tank, but not in the usual configuration, but with air knives for blowing the products.
The customer is pleased with the KS SPBelt equipment, thanks to which he was able to improve the quality of the product by blowing off excess moisture. This helped him not only to reduce the number of rejects in production, but also to increase his profits.
A large Russian manufacturer of confectionery products approached us with an order to design and manufacture a line for feeding chocolate bars to wrapping machines.
A line for feeding, distributing and packaging chocolate bars has been installed at the Customer's plant. After cooling down to the set temperature, the product is fed to the Gorka conveyor (P.1) to bypass the installed equipment at the customer's site, after which it gets to the group of belt intromats. for distribution to the wrapping machines. It is possible to automatically redirect the product flow to the machines, depending on their filling or to divert them to the buffer conveyor of the accumulator.
The client needed to develop equipment for efficient defrosting of herring fish blocks and herring fillets. The task was to create a system that would ensure uniform defrosting of the product as a result of water and air circulation. Foreign suppliers who manufacture defrosters have either left our market or the cost of delivery has increased many times.
The supplied equipment allowed the client to significantly improve the efficiency of the fish defrosting process, reducing time costs. The client emphasized the high quality of the end product - herring and herring fillets, and also noted that our equipment is not only comparable to imported defrosters, but also exceeds them in a number of parameters.
An ice cream manufacturer needed to equip two new ice cream production facilities with modern conveyor lines for packaging and transportation of products to the freezer warehouse.
The customer received the conveyor system on time, which ensured a stable and efficient production process. This is a step towards improving overall quality standards and production efficiency. A total of 73 units of conveyor equipment were manufactured and 1 km of slat chain was installed, which shows the scale of the realized project.
The customer required a belt conveyor to transport mineral boards on a packaging line.
The SPBelt solution significantly reduces conveyor maintenance time, including quick belt replacement, thanks to the unique roller system locking system. The conveyor belt runs smoothly and quietly even at high speeds. Curved conveyors have a wide range of possibilities for in-process transportation of packed and unpacked piece goods and are actively used in logistics and distribution centers, on packing lines and other spheres. KS SPBelt manufactures curved conveyors with rotation angle of 45°, 90°, 135° and 180° and weight load up to 150 kg.
The customer needed to produce an analog of a foreign conveyor for dividing corrugated box cutting streams. It was necessary to provide for the possibility of changing the product entry point and a fixed exit point for centering the product on the production line.
The Divider from KS SPBelt is characterized by high quality of materials and assembly. The customer can be sure that at any time he will promptly receive spare modules and other components in case of need. Before shipment, the operation of the Divider was demonstrated to the customer at our production facility.
