Conveyor systems SPBelt are the arteries of your production
Conveyor systems SPBelt are
the arteries of your production
the arteries of your production
Spiral conveyors are used in processes that require the moving raw materials or finished products to remain on the belt for a long time to carry out the technological process, such as cooling, blast freezing, drying, etc.
A spiral conveyor is a structure consisting of vertical supports and supporting guides installed spirally around them. The supporting guides form the base on which the conveying element (metal mesh or modular belt) moves.
The conveying element can be driven by a central drum or a side drive.
A design with a central drive drum consists of the central drum itself, on which vertical plastic profiles and horizontal sliding profiles are mounted. The vertical profiles drive the conveying element by frictional force against the edges of the conveying element.
The design of the lateral drive is a vertical shaft connected to a gearmotor, on which drive sprockets are mounted, which are assigned to each corresponding turn of the conveyor. The sprockets engage with the conveying element, thereby driving it.
Types of spiral conveyors:
The spiral conveyor has a complex design and, when using a side-driven spiral conveyor, requires lubrication.
SPBelt specialists have improved the design of the spiral conveyor and developed their own unique solution that does not require the use of lubricants during its operation.
This is achieved through the use of stainless steel mesh, which has a unique patented design. The mesh runs on profiles made of ultra-high molecular weight polyethylene, which ensures a constant extremely low coefficient of friction between the mesh and the sliding profiles.
Benefits of the side drive spiral conveyor:
We go to the enterprise, select a solution taking into account the customer's tasks, the characteristics of the transported product and the technological process. We draw up a technical specification and prepare an estimate.
We are developing a technical solution, performing 3D modeling and engineering calculations. We are approving the project with the customer.
At the request of the client, we equip the conveyors with additional equipment and make adjustments. automated control of conveyor lines.
We carry out installation and commissioning, service, warranty and post-warranty service
We are training operators for subsequent pipeline maintenance
A large Russian manufacturer of confectionery products approached us with an order to design and manufacture a line for feeding chocolate bars to wrapping machines.
A line for feeding, distributing and packaging chocolate bars has been installed at the Customer's plant. After cooling down to the set temperature, the product is fed to the Gorka conveyor (P.1) to bypass the installed equipment at the customer's site, after which it gets to the group of belt intromats. for distribution to the wrapping machines. It is possible to automatically redirect the product flow to the machines, depending on their filling or to divert them to the buffer conveyor of the accumulator.
The client needed to develop equipment for efficient defrosting of herring fish blocks and herring fillets. The task was to create a system that would ensure uniform defrosting of the product as a result of water and air circulation. Foreign suppliers who manufacture defrosters have either left our market or the cost of delivery has increased many times.
The supplied equipment allowed the client to significantly improve the efficiency of the fish defrosting process, reducing time costs. The client emphasized the high quality of the end product - herring and herring fillets, and also noted that our equipment is not only comparable to imported defrosters, but also exceeds them in a number of parameters.
An ice cream manufacturer needed to equip two new ice cream production facilities with modern conveyor lines for packaging and transportation of products to the freezer warehouse.
The customer received the conveyor system on time, which ensured a stable and efficient production process. This is a step towards improving overall quality standards and production efficiency. A total of 73 units of conveyor equipment were manufactured and 1 km of slat chain was installed, which shows the scale of the realized project.
The customer required a belt conveyor to transport mineral boards on a packaging line.
The SPBelt solution significantly reduces conveyor maintenance time, including quick belt replacement, thanks to the unique roller system locking system. The conveyor belt runs smoothly and quietly even at high speeds. Curved conveyors have a wide range of possibilities for in-process transportation of packed and unpacked piece goods and are actively used in logistics and distribution centers, on packing lines and other spheres. KS SPBelt manufactures curved conveyors with rotation angle of 45°, 90°, 135° and 180° and weight load up to 150 kg.
The customer needed to produce an analog of a foreign conveyor for dividing corrugated box cutting streams. It was necessary to provide for the possibility of changing the product entry point and a fixed exit point for centering the product on the production line.
The Divider from KS SPBelt is characterized by high quality of materials and assembly. The customer can be sure that at any time he will promptly receive spare modules and other components in case of need. Before shipment, the operation of the Divider was demonstrated to the customer at our production facility.
In our practice we often encounter a situation when the Customer has neither drawings nor TOR, but only a video of the equipment, the analog of which should be manufactured, and the desired performance. This time the Customer needed to produce a conveyor for receiving and laying out on a metal grid slice of meat products after the slicing area.
A meat slice laying line was integrated into the production line at the Client's facility. The new equipment ensured minimization of manual labor and increased productivity in this area. KS SPBelt specialists will always help to develop a solution and select components taking into account the equipment used in your production and the products being transported.
Portioned pieces of dough were rolling down the inclined modular Z-shaped conveyor as they were moved upwards. A new solution for dough transportation had to be developed.
The client is satisfied with the proposed solution, as he was able to solve his problem and reduce the number of detects in production. The construction of conveyors was optimally integrated into the production line.
Construct equipment for dividing dough into portions of the same mass and shape. of the same mass and shape. The peculiarity of the task is that at this A horizontal dough divider was required at this site.
The use of the machine allowed to significantly accelerate the process of obtaining dough pieces and ensure dimensional consistency, which has a positive impact on the productivity of the entire production line.
