Conveyor systems SPBelt are the arteries of your production
Conveyor systems SPBelt are
the arteries of your production
the arteries of your production
Modular conveyors are a type of conveyor belt type, where a modular belt made of high-strength plastic is used as a transportation route. In contrast to the belt conveyor, the modular conveyor is driven by means of sprockets.
Modular conveyor belt consists of individual plastic modules connected by metal pins or plastic locks. The length and shape of the belt can be easily changed, allowing the conveyor belt to be customized to meet the needs of a particular production.
Conveyors with modular belt are used for transportation of products between shops, in the areas of accumulation, sorting, packaging and redistribution of flows, as well as in the processes of freezing, washing and drying. It is most often found at food production facilities in meat, poultry and fish processing industry, bakery industry, production of semi-finished products, etc..
The conveyor system based on the modular belt can have straight, curved and lifting sections for use in conditions of limited space in the enterprise.
We produce modular belts from polypropylene (PP), polyacetal (POM), polyethylene (PE).
We visit the enterprise, select a solution taking into account the customer's tasks, the characteristics of the transported product and the technological process. We draw up a technical specification and prepare an estimate.
We are developing a technical solution, performing 3D modeling and engineering calculations. We are approving the project with the customer.
At the request of the client, we equip the conveyors with additional equipment and make adjustments. automated control of conveyor lines.
We carry out installation and commissioning, service, warranty and post-warranty service
We are training operators for subsequent pipeline maintenance
The customer needed to develop conveyor equipment that could automatically separate flows of detergents in plastic bags to optimize loading between two groups of workers. As part of this task, we had to develop a design of a divider - a conveyor system that allows to divide product flows into two equal parts, make a drawing of this equipment and produce it.
The customer received the sorting line for the distribution of detergent streams on time, which allowed them to optimize staff utilization and speed up the production process.
A large Russian manufacturer of confectionery products approached us with an order to design and manufacture a line for feeding chocolate bars to wrapping machines.
A line for feeding, distributing and packaging chocolate bars has been installed at the Customer's plant. After cooling down to the set temperature, the product is fed to the Gorka conveyor (P.1) to bypass the installed equipment at the customer's site, after which it gets to the group of belt intromats. for distribution to the wrapping machines. It is possible to automatically redirect the product flow to the machines, depending on their filling or to divert them to the buffer conveyor of the accumulator.
The client needed to develop equipment for efficient defrosting of herring fish blocks and herring fillets. The task was to create a system that would ensure uniform defrosting of the product as a result of water and air circulation. Foreign suppliers who manufacture defrosters have either left our market or the cost of delivery has increased many times.
The supplied equipment allowed the client to significantly improve the efficiency of the fish defrosting process, reducing time costs. The client emphasized the high quality of the end product - herring and herring fillets, and also noted that our equipment is not only comparable to imported defrosters, but also exceeds them in a number of parameters.
An ice cream manufacturer needed to equip two new ice cream production facilities with modern conveyor lines for packaging and transportation of products to the freezer warehouse.
The customer received the conveyor system on time, which ensured a stable and efficient production process. This is a step towards improving overall quality standards and production efficiency. A total of 73 units of conveyor equipment were manufactured and 1 km of slat chain was installed, which shows the scale of the realized project.
The customer required a belt conveyor to transport mineral boards on a packaging line.
The SPBelt solution significantly reduces conveyor maintenance time, including quick belt replacement, thanks to the unique roller system locking system. The conveyor belt runs smoothly and quietly even at high speeds. Curved conveyors have a wide range of possibilities for in-process transportation of packed and unpacked piece goods and are actively used in logistics and distribution centers, on packing lines and other spheres. KS SPBelt manufactures curved conveyors with rotation angle of 45°, 90°, 135° and 180° and weight load up to 150 kg.
The customer needed to produce an analog of a foreign conveyor for dividing corrugated box cutting streams. It was necessary to provide for the possibility of changing the product entry point and a fixed exit point for centering the product on the production line.
The Divider from KS SPBelt is characterized by high quality of materials and assembly. The customer can be sure that at any time he will promptly receive spare modules and other components in case of need. Before shipment, the operation of the Divider was demonstrated to the customer at our production facility.
In our practice we often encounter a situation when the Customer has neither drawings nor TOR, but only a video of the equipment, the analog of which should be manufactured, and the desired performance. This time the Customer needed to produce a conveyor for receiving and laying out on a metal grid slice of meat products after the slicing area.
A meat slice laying line was integrated into the production line at the Client's facility. The new equipment ensured minimization of manual labor and increased productivity in this area. KS SPBelt specialists will always help to develop a solution and select components taking into account the equipment used in your production and the products being transported.
Portioned pieces of dough were rolling down the inclined modular Z-shaped conveyor as they were moved upwards. A new solution for dough transportation had to be developed.
The client is satisfied with the proposed solution, as he was able to solve his problem and reduce the number of detects in production. The construction of conveyors was optimally integrated into the production line.
